High-pressure zinc alloy die casting is one of the most efficient and versatile high-production methods used for manufacturing strong, accurate, and complex metal components. Oftentimes, other casting processes can't compare to zinc in terms of production time. Die casting production rates for zinc are much faster than for aluminum or magnesium. Also, zinc alloys are castable to closer tolerances than any other metal or molded plastic.
Our more than twenty years of experience allow us to be one of the very best in providing various processing solutions. We have the ability to pour many zinc alloys in die casting, most commonly YX040A(ZAMAK 3), YX041(ZAMAK 5) and YX043(ZAMAK 2).
Product Description
Die casting, refer to high pressure die casting, is a kind of precision casting method that uses high pressure forces the melted metal into a die to get the complex shape of parts people need.
2 key characters of die casting which are high speed and high pressure. Our experienced die casting engineers take control of the temperature, force, speed and timing to get the ideal parts that satisfy the customers' needs.
Below is our general developing process for a new project.
Machining
Our machining process includes CNC machining, turning(lathe) machining, milling, grinding, drilling and tapping.
CNC machining center: brandHass, 3-axis, 4-axis, 5-axis, machining size up to 1016x508x635 mm.
Turning machining: brandTsugamiandDoosan, machining size up to diameter 320x535mm.
Machining accuracy: 0.01mm, roughness up to Ra0.4.
Machining material can be: steel, brass, Aluminum and plastic.
Assembly
a) ODM parts, design involved and DFM provided
b) Material: ABS with UV property
c) Components quantity is as many as 100+
d) Process included: injection molding, stamping, PCB, rubber sealing parts, Aluminum die casting, motor and so on.
e) Package design and retail package provided
f) low tooling cost input
Stamping
a) cut/punching/blanking
b) bending
c) deep drawing
d) Laser cut/Water jet cutting/Plasma cutting
e) NC punch
f) NC bending
Injection Moulding
The injection molding process requires an injection molding machine, plastic particles, and a mold. The plastic is melted in the injection molding machine and then injected into the mold, where it cools and solidifies into the final shape. See below picture for greater details.
Extrusion
Aluminum extrusion process is to put the Aluminum blank bar into the mold cavity with the desired structure, under a certain pressure and speed, forcing the blank get to flow, extrusion from the specific die hole in the cavity, so as to obtain the required section shape and size, and has a certain mechanical properties by the extrusion process aforementioned.
Forging
a) Aluminum forged and full CNC machined valve for automation equipment
b) Material: 6061-T6
c) By hot forging
d) Forging streamline analysis and streamline lab test report provided,
e) Eddy current testing and ultrasonic testing applied
f) Full CNC machining
Surface Finish
The powder coating process is to spray on the surface of the parts with an electrostatic spray machine. Under the work of static
electricity, the powder will be uniformly adsorbed on the surface of the workpiece to form a powder coating layer. The powder is
cured by high temperature baking and leveling, so that different spraying effects are obtained by using different powder.
Packaging & Shipping
Shipping Delivery time: 25-40 days after payment receipt confirmed ( based on actual quantity).
Packaging: Standard export packing. Or customized as your request.
Specification
| Place of Origin |
Jiangsu, China |
| Our Services |
Assembly, CNC machining, CNC Milling/turning, Die casting, Aluminum extrusion,
Rubber molding, Sheet metal stretching, Stamping, Laser Cutting, Welding, Bending,
Permanent casting, Cold drawn steel, Forging, Injection molding, Investment casting,
Plastic machining
|
| Materials |
Aluminum: 2000 series, 6000 series, 7075, 5052, 3003, etc
Stainless Steel: SUS303, SUS304, SS316, SS316L, 17-4PH, etc
Steel:12L14, 1215, 4144, 1045, Q355B, 4140, SCM440, 42CrMo, etc
Brass: C36000, C48500, H59, H62/Bronze/Copper
Titanium: Grade F1-F5
Plastic: Acetal/POM/PA/Nylon/PC/PMMA/PVC/PU/Acrylic/ABS/PTFE/PEEK etc. |
| Surface Treatment |
Aluminum anodizing, Mirror polishing, Powder coating, Painting, Plastic plating,
Zinc plating, Nickel plating, Chrome plating, Electroless nickel plating, PVD,
CVD, etc
|
| File Formats |
PDF, DWG, DXF, TIF, Stp, STEP, IGS, etc. |
Company Profile
Our company is a professional contract manufacturer of custom engineered parts and components. Our in house manufacturing process includes die casting, machining, stamping, welding, powder coating, painting and assembly. With over 10 years of experience of serving overseas customers, now over 95% of our products are for export. We know North America and Europe quality and technical requirements very well. Our sales center is in Toronto, Canada, there is a strong sales team. In Nanjing, China, we have also a sales service office. We are ISO9001: 2000 certified. Quality and customer satisfaction are always our priority.
Exhibition
FAQ
1. Who are we?
We are based in Jiangsu, China, start from 2003,sell to . There are total about 101-200 people in our office. Over 30 years of serving foreign customers, Meco has built a strong engineering, QC and project management team to provide customers with in housing processes of die casting, injection molding, CNC machining, stamping, powder coating and assembly, and subcontracted processes of investment casting, forging, anodizing and different plating.
2. How can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.What can you buy from us?
Manufacturing & Processing Machinery, Lights & Lighting, Auto Parts & Accessories, Security & Protection, Furniture & Furnishing
4. Why should you buy from us not from other suppliers?
Meco is a contract manufacturer. From our manufacturing facility in Nanjing, China, we can provide our customers products with ODM & OEM and manufacturing services with process of die casting, injection molding, CNC machining, stamping, powder coating and assembly.
5. What services can we provide?
Severing overseas customers since 1996, Meco has built up a strong and experienced team of engineering, QC, project management and very strong resource integration abilities, providing complete services from product design & development, to mass production and comprehensive logistic arrangement, we can satisfy our customers' various kinds of procurement strategies, and totally improve your effectiveness and competitiveness. Make their work easier and more efficient.
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